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GENGA PHELEMON

@phelemon
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  • Aug 15
  • Member since Aug 15
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About

Personal Information

  • First Name GENGA
  • Last Name PHELEMON
  • Gender Male
  • Birthday April 16, 1999
  • City Nairobi
  • Country Kenya

Contact Information

  • About Me Mechanical Engineer with 5+ years of experience in preventive, predictive, condition-based and corrective
    maintenance within FMCG and manufacturing environments. Highly skilled in machine troubleshooting,
    equipment reliability, maintenance planning and scheduling, root cause analysis, machine modification and
    continuous improvement initiatives. Experienced in maintaining production machinery, conveyors, pumps,
    motors, compressors, generators, boilers, refrigeration systems and auxiliary utilities while ensuring
    maximum equipment availability and operational efficiency. Strong knowledge of OSHA standards, GMP and
    Lockout/Tagout (LOTO) procedures.Proven ability to maintain accurate maintenance records, support spare
    parts planning, improve Overall Equipment Effectiveness (OEE) and work collaboratively with production
    and maintenance teams to achieve operational excellence.

Profile Section

Experiences

  • Senior Support Staff-Mechanical Engineer

    RAZCO LIMITED

    2025

    Nairobi

    Supervising and assigning junior technicians including in mechanical, electrical and refrigeration teams. Perform preventive, predictive, condition-based and corrective maintenance on production machinery and plant equipment to maximize equipment availability. Attending to electrical breakdowns in production line machines. Process, plan, implement and review preventive maintenance schedules for assigned maintenance activities. Troubleshooting machines failures through inspection, testing and root cause analysis, restoring machinery to full operational condition. Perform routine inspections, preventive, predictive, condition-based and corrective maintenance of pumps, motors, conveyors, gearboxes, refrigeration systems, homogenizers, compressors and packaging machines i.e GSP Machines, Form Fold and Seal Machines (FFS), Yoghurt propak machines, Pneumatics, hydraulics, Tecno ice and Gram Freezers. Conduct condition monitoring by recording operating parameters including pressure, vibration, temperature and machine performance. Ensure efficient machine operation during production shifts by responding promptly to equipment breakdowns. Carry out alignment, installation, testing and commissioning of mechanical equipment. Initiate purchase requisitions for maintenance spare parts and monitor spare inventory availability. Perform machine modifications and engineering improvements to improve equipment reliability and production efficiency. Conduct maintenance inspections of factory buildings, utilities and facilities. Support maintenance of generators, compressors, pumps and other utility systems. Prepare job cards, maintenance reports, equipment history records and maintenance documentation. Support Continuous Improvement (CI), Kaizen and PDCA initiatives aimed at reducing downtime and improving OEE. Maintain workshop tools, portable equipment and fabrication machines in safe working condition. Ensure strict compliance with OSHA regulations, GMP, FSMS, SHE requirements and Lockout/Tagout (LOTO) procedures. Participate in toolbox talks, shift handovers and safety meetings while maintaining excellent communication with production teams.

  • Mechanical Engineer

    DPL FESTIVE

    2023 - 2025

    Nairobi

    Planned and executed preventive and corrective maintenance schedules for production equipment. Performed emergency machines repairs during production to minimize downtime. Conducted troubleshooting, inspections and root cause analysis of recurring machine failures. Maintained conveyors, pumps, compressors, gearboxes, mixers, motors and bakery processing equipment. Assisted in maintenance of plant utilities including compressors and generators. Initiated spare parts requests and coordinated procurement of maintenance materials. Performed machine modifications and engineering improvements to improve plant efficiency. Maintained accurate maintenance records, equipment history and service reports. Improved Overall Equipment Effectiveness (OEE) through planned maintenance activities. Participated in Lean Manufacturing, Continuous Improvement (CI), PDCA and 5S initiatives. Worked closely with production teams to maximize equipment availability. Supported maintenance planning and shutdown maintenance activities. Ensured compliance with OSHA safety standards, GMP, HACCP and environmental regulations. Participated in incident investigations and implementation of corrective actions.

  • Mechanical Technician

    SBC PEPSI COMPANY

    2022 - 2023

    Nairobi

    Performed preventive and corrective maintenance of bottling line equipment. Maintained bottle washers, conveyors, pumps, compressors, motors and gearboxes. Worked on refrigeration systems, glycol chillers, freezers and compressed air systems. Assisted in installation, commissioning and testing of mechanical equipment. Performed welding, fabrication and mechanical fitting during equipment repairs. Conducted routine inspections and preventive maintenance to improve equipment reliability. Recorded maintenance activities on job cards and maintenance reports. Assisted in shutdown maintenance and breakdown response. Supported spare parts inventory management and maintenance planning. Ensured compliance with OSHA safety standards, GMP requirements and company safety procedures.

  • Assistant Mechanical Technician

    JOY MILLERS LIMITED

    2022 - 2022

    Kirinyaga

    Performed preventive and corrective maintenance on production machinery. Diagnosed and repaired mechanical faults to minimize downtime. Replaced and serviced mechanical components, including bearings, belts, chains and sprockets. Conducted routine inspections, lubrication and equipment servicing. Maintained maintenance records and ensured compliance with safety procedures.

Education

  • Kirinyaga university

    Honours Degree, Mechanical Engineering,

    Did a project on designing and fabrication of a Hydraulic Press for workshop applications

10 Skills

  • Mechanical systems Maintenance( 0 )
  • Troubleshooting( 0 )
  • Repair( 0 )
  • Motors( 0 )
  • Electrical systems( 0 )
  • Pumps( 0 )
  • Bearings( 0 )
  • Shaft and gear system maintenance( 0 )
  • Conveyor belt systems( 0 )
  • Pneumatic and hydraulic system maintenance( 0 )

5 Certifications

  • OSHA General Industry Safety & Health Certificate

    , License N/A

  • Engineering Technologist – Kenya Institution of Engineering

    , License N/A

  • Candidate Engineering Technologist – Kenya Institution of Engineering

    , License N/A

  • Technicians Registration Board (KETRB)

    , License N/A

  • IET

    , License N/A

7 Honors & Awards

  • Successfully completed installation and commissioning of automated GOMA machines; Homogenizers and Pasteurizers.

  • Succesfuly completed installation, testing and commissioning of Final proffer machine and Oven machinery.

  • Reduced machine downtime by implementing effective preventive and predictive maintenance strategies.

  • Improved equipment reliability through root cause analysis and corrective maintenance actions.

  • Successfully completed machine modifications that enhanced production efficiency and equipment performance.

  • Maintained excellent compliance with OSHA, GMP and SHE standards while supporting safe plant operations.

  • Contributed to improved Overall Equipment Effectiveness (OEE) through proactive maintenance planning and continuous improvement

2 Projects

  • Automated Goma Machine Installation and Commissioning

    Razco Foods

    Assisted in the installation, mechanical assembly, alignment, commissioning and performance testing of an automated Goma machine; Homogenizers and Pasteurizers. Supported troubleshooting and machine optimization to ensure reliable operation.

  • Installation and Commissioning of an Automated Final Proofer and Oven System

    DPL Festive

    Participated in the installation, commissioning, and performance testing of an automated final proofer and oven system. Assisted with mechanical assembly, equipment alignment, troubleshooting and SCADA-based system operation to ensure efficient production.

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