DUTIES AND RESPONSIBILITIES

Machine Maintenance and Repair

• Perform preventive and corrective maintenance on all mechanical equipment, including conveyors, mixers, pumps, compressors, gearboxes, and motors.
• Inspect machinery regularly to identify wear, misalignment, lubrication issues, or potential failures.
• Carry out mechanical repairs such as bearing replacement, belt and chain adjustments, welding, and fabrication as needed.
• Ensure proper lubrication schedules are followed and maintain lubrication logs.

Installation and Commissioning

• Participate in the installation of new machines and mechanical systems, ensuring correct alignment, leveling, and secure fitting.
• Support the testing and commissioning process to confirm machines operate according to specifications.
• Collaborate with electrical and production teams during installation and setup to ensure full system functionality.

Troubleshooting and Diagnostics

• Conduct root cause analysis on equipment breakdowns and recommend corrective and preventive actions.
• Use measuring instruments and diagnostic tools (e.g., calipers, gauges, vibration meters) to identify mechanical issues.
• Respond promptly to machine breakdown calls from the production floor to minimize downtime.

Fabrication and Modification

• Perform basic machining, cutting, welding, and fabrication to create or modify machine components and supports.
• Recommend and implement mechanical improvements or upgrades to enhance machine efficiency and reliability.

Documentation and Reporting

• Maintain detailed records of maintenance activities, repairs, and spare parts usage.
• Prepare daily and weekly maintenance reports for submission to the Maintenance Supervisor or Engineer.
• Keep updated equipment maintenance schedules and ensure all machinery is serviced as per plan.

Spare Parts and Tools Management

• Monitor and maintain inventory levels of critical spare parts and mechanical tools.
• Notify the supervisor of low stock levels or parts that need replenishment.
• Ensure all tools and equipment are kept in good working condition and safely stored.

Safety and Compliance

• Adhere strictly to occupational health and safety (OHS) policies and use proper PPE during all tasks.
• Ensure lock-out/tag-out (LOTO) procedures are followed during machine maintenance.
• Report all accidents, hazards, and near misses immediately to the safety officer or supervisor.
• Participate in safety meetings and training programs as required.

KEY REQUIREMENT SKILLS AND QUALIFICATION

• Diploma or Certificate in Mechanical Engineering or a related field
• Minimum 2 years of experience in a similar role within a manufacturing or industrial environment
• Strong knowledge of factory machinery operations, maintenance procedures, and repair techniques
• Proficiency in hydraulic, pneumatic, and mechanical systems
• Ability to read and interpret technical drawings, manuals, and schematics
• Good problem-solving skills and attention to detail
• Team player with excellent communication and reporting skills
• Commitment to safety and quality standards